Suzuka Grandee Vitara
+ The general information
+ Maintenance service and greasing
+ Heater, ventilation and the conditioner
+ Steering
+ Suspension bracket
+ Wheels and tyres
+ Forward приводной a shaft shaft/bearing. An oil epiploon
+ Kardannye shaft
+ Brake system
+ Engines
+ Fuel system
+ Ignition system
+ Start system
+ Release system
+ Transmissions
- Coupling
The general description
Diagnostics
- Service out of a workshop
Liquid check
Height of a pedal of coupling
Free wheeling of a pedal of coupling
Tube and hose of a liquid for coupling
The main cylinder of coupling
The cylinder of work of coupling
+ Module repair
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. An immobilizer
+ Electric equipment
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The main cylinder of coupling
Removal
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- Clear round a cover of the tank (8) and type a liquid a syringe or something similar.
- Remove a hairpin of a plug of a bar of a pusher (5).
- Disconnect a tube for a liquid (2) from the main cylinder (1).
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Do not suppose liquid hit on the painted surfaces. |
- Remove a nut (3) and a bolt (4) fastenings of the cylinder.
- Remove the main cylinder (1) and a lining.
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1 — the main cylinder
2 — a tube for a liquid
3 — a nut
4 — a bolt
5 — a hairpin of a plug of a bar of a pusher
6 — a clip
7 — развальцованная a nut |
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Installation
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- To pit air from the main cylinder (1), incline it and add liquids.
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Having pitted air from the main cylinder (1), close on it a tube aperture that the liquid was not splashed out from it, the tube will not be attached yet. |
- Establish the main cylinder (1) and a new lining on the case, having attached a bolt, nuts and a hairpin of a plug of a bar of a pusher.
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Do not use a lining repeatedly. |
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- Tighten a fixing bolt (1) and a nut (2) to the specified value of the moment of an inhaling. The inhaling moment (a): 13 Н•м (1.3 kg th, 9.5 pounds-foots).
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- Connect a tube for a liquid and tighten развальцованную a nut to the specified value of the moment of an inhaling. The inhaling moment (b): 16 Н•м (1.6 kg th, 11.5 pounds-foots).
- Put greasing on a hairpin of a plug (3) and establish it. “A”: greasing 99000-25010
- Fill the tank with the specified brake liquid and check up, whether there is no leak.
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- After installation pit air from system and check up a free wheeling of a pedal of coupling. Procedure стравливания air the Brake system see in the Head.
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Dismantling
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- Remove a casing, and then a lock ring (1) at the piston lowered inside.
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- Remove a bar of a pusher (2) and gradually submit compressed air to an aperture for pipe connection to remove the piston (3). Be thus cautious, that it has not jumped out.
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Check
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- Check up all disassembled parts on deterioration or damages and replace if necessary.
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- Wash out the disassembled parts a brake liquid.
- Do not use repeatedly the piston (3) and a lock ring (1).
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- Check up internal diameter of the cylinder on scratches or corrosion. (4) it is better to replace the korrozijnyj cylinder. Corrosion can look as deepenings or excessive roughness of a surface.
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It is impossible to grind internal diameter of the cylinder (4) any abrasive materials as it can damage an internal surface of the cylinder. |
- Wash out the cylinder (4) in a pure brake liquid. Shake out surpluses of a liquid from the cylinder (4). Do not use fabric slices to wipe the cylinder (4) dry as fabric parts cannot be removed from a surface of internal diameter of the cylinder.
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Assemblage
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Before installation wash out all parts in the specified brake liquid. |
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- Put a brake liquid in the piston and the cylinder case.
- Establish the piston in the cylinder.
- Lower the piston inside and establish a lock ring (1).
- Also establish a casing.
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1 — a pusher bar
2 — a piston stopper |
- Tighten a counternut (8) to the specified value of the moment of an inhaling. The inhaling moment (a): 10 Н•м (1.0 kg th, 7.5 pounds-foots).
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1 — a tank cover
2 — the cylinder
3 — the piston
4 — a pusher bar
5 — a piston stopper
6 — a lock ring
7 — a casing
8 — a counternut
9 — a plug |
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