Suzuki Grand Vitara SQ416/SQ420/420WD

Since 1998 of release

Repair and car operation



Suzuka Grandee Vitara
+ The general information
+ Maintenance service and greasing
+ Heater, ventilation and the conditioner
+ Steering
+ Suspension bracket
+ Wheels and tyres
+ Forward приводной a shaft shaft/bearing. An oil epiploon
+ Kardannye shaft
- Brake system
   + Brakes
   - Brake highway/hose the brake cylinder
      - The general description
         Assemblage of the main cylinder
         Assemblage of the brake amplifier
         + Assemblage LSPV (a regulator of brake forces of a back axis if is)
      Diagnostics
      Check and adjustment
   + Forward brakes
   + Lay and back brake
   + Antiblocking brake system (ABS)
+ Engines
+ Fuel system
+ Ignition system
+ Start system
+ Release system
+ Transmissions
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. An immobilizer
+ Electric equipment







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Brake highway/hose the brake cylinder

The general description

Assemblage of the main cylinder

For the vehicles equipped with additional system of restriction of movement "air bag" (a safety air cushion):

  • Service of components of an air cushion of safety ("air bag") and near to them or works with electroconducting should be carried out only by authorised dealer SUZUKI. Non-observance of security measures can lead to inadvertent operation of system or put system out of action. Any of these two conditions can lead to a serious trauma.
  • Works on maintenance service should be begun not earlier than in 90 seconds after the ignition switch is translated in position LOCK/ЗАМОК and the negative cable is disconnected from the battery. Otherwise the system can be activated reserve energy of the module of sensor controls and diagnostics.

All fastenings of brakes are the important elements of fastening and can affect work of the vital details and systems, and-or considerably to affect repair cost. It is necessary to replace them with details having the same number or equivalent if such replacement is necessary. Do not use for replacement of a detail of the worst quality or substitutes. It is necessary to observe the specified values of a twisting moment of an inhaling at assemblage to provide long service life of all details. It is not necessary to use welding as it can lead to extensive damages and metal easing.

The main cylinder has two pistons and three cuffs of the piston. Its hydraulic pressure is created in primary ("an" in drawings) and auxiliary (b) by chambers. The hydraulic pressure created in the primary chamber (a) operates on brakes of forward wheels (in a vehicle without АБС on back brakes).

Similarly hydraulic pressure created in the auxiliary chamber (b) operates on brakes of back wheels (for vehicles without АБС on forward brakes).

Replace all components included in the repair complete set for service of the main cylinder. Grease rubber parts with a pure fresh brake liquid to facilitate assemblage. Do not use industrial compressed air with greasing for brake details as it can damage rubber elements. If any hydraulic components are removed or brake highways are disconnected, pit air from brake system. The specified values of a twisting moment of an inhaling concern the dry, not greased fastenings.

WITH АБС

1 — a spring ring of a stopper of the piston
2 — a piston stopper
3 — a cylinder cuff
4 — a plate
5 — the primary piston
6 — a piston cuff
7 — a returnable spring of the primary piston
8 — the primary holder of a spring
9 — a cuff of pressure of the secondary piston
10 — the secondary piston
11 — a secondary nest of a returnable spring
12 — a returnable spring of the secondary piston
13 — a lock bolt of the secondary piston
14 — the case of the main cylinder
"A" — The primary piston
"B" — The secondary piston

Without АБС

1 — a spring ring of a stopper of the piston
2 — a piston stopper
3 — a cylinder cuff
4 — a plate
5 — the primary piston
6 — a piston cuff
7 — a returnable spring of the primary piston
8 — the primary holder of a spring
9 — a cuff of pressure of the secondary piston
10 — the secondary piston
11 — a secondary nest of a returnable spring
12 — a returnable spring of the secondary piston
13 — a lock bolt of the secondary piston
14 — the case of the main cylinder
"A" — The primary piston
"B" — The secondary piston

With АБС for models with folding top

1 — a spring ring of a stopper of the piston
2 — a piston stopper
3 — a cylinder cuff
4 — a plate
5 — the primary piston
6 — a piston cuff
7 — a returnable spring of the primary piston
8 — the primary holder of a spring
9 — a cuff of pressure of the secondary piston
10 — the secondary piston
11 — a secondary nest of a returnable spring
12 — a returnable spring of the secondary piston
13 — a lock bolt of the secondary piston
14 — the case of the main cylinder
"A" — The primary piston
"B" — The secondary piston