Suzuki Grand Vitara SQ416/SQ420/420WD

Since 1998 of release

Repair and car operation



Suzuka Grandee Vitara
+ The general information
+ Maintenance service and greasing
+ Heater, ventilation and the conditioner
+ Steering
+ Suspension bracket
+ Wheels and tyres
+ Forward приводной a shaft shaft/bearing. An oil epiploon
+ Kardannye shaft
+ Brake system
+ Engines
+ Fuel system
+ Ignition system
+ Start system
+ Release system
- Transmissions
   + Mechanical transmission (type 1)
   + Mechanical transmission (type 2)
   - Automatic transmission (4 A/T)
      + The general description
      + Diagnostics of an automatic transmission
      + Safety measures at diagnostics of malfunctions
      + Visual survey
      + Service out of a workshop
      + System of blocking of brakes
      - System check
         The main cable of blocking
         Transmission removal (if there is a transfer)
         Installation
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. An immobilizer
+ Electric equipment
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Transmission removal (if there is a transfer)

In salon

 PERFORMANCE ORDER

  1. Remove a console box

To remove a clip, at first press its central hairpin.

  1. Uncover a casing and a casing №2. (If is available).
1 — a casing Cover
2 — the Casing №2
  1. Remove a casing clip, and then remove a casing №1 from the case of the lever of a gear change (if is available).
1 — a casing Clip
2 — the Casing №1
3 — the gear change Lever
  1. Fingers press downwards a cover of the case of a gear change and, having turned it counter-clockwise, pull out the gear change lever (if is available).
1 — the Casing №2
2 — the gear change Lever
3 — the Case of the lever of a gear change
4 — the Cover of the case of the lever of a gear change
5 — the Casing №1

In an engine compartment

 PERFORMANCE ORDER

  1. Remove the battery, oil щуп and a tube for oil pouring.
  2. Disconnect a cable of a throttle of an automatic transmission from a throttle and arm cam.
  3. Remove the starter motor. But do not disconnect its wire.
  4. Remove a bolt and a nut of fastening of a transmission to the engine.

For engines G16/J20

1 — the Cable of a throttle of an automatic transmission
2 — an adjustment Nut
3 — the Counternut

On the lift

 PERFORMANCE ORDER

  1. Merge oil of transfer at the all-wheel drive car or a liquid of an automatic transmission at the car with a drive on two wheels

If the automatic transmission of the all-wheel drive car is subject to the further major repairs, plums of a liquid of an automatic box at this stage will facilitate work.

    • The inhaling moment (a): 23 Н•м (2.3 kg th, 17.0 pounds-foots)


1 — the Drain stopper
2 — the Stopper for pouring and level check
3 — the Drain stopper
4 — Forward карданный a shaft
  1. Before to remove карданный a shaft, combine levelling labels on a flange of connection and карданном a shaft.

  2. Remove universal фланцевые bolts of connection and take out back карданный a shaft.

  3. Similarly take out forward карданный a shaft (if is available).

  4. Remove a nut from the end of a cable of a choice of transfer and an arm to release a cable.

  5. Remove an arm of a cable of a choice of transfer, having removed two its bolts.

  6. Remove exhaust pipes №1 and №2.
Levelling labels
  1. Remove rigid fastening of a transmission (on the right) if is available.

  2. Unhook and disconnect hoses of a cooler of oil from tubes.

In order to avoid leak трансмиссионной liquids, open stoppers on the ends of tubes of a cooler of oil and hoses right after how they are disconnected.

  1. Remove the bottom plate of the case гидространсформатора.
1 — Rigid fastening of a transmission on the right (if is available).
  1. Holding a drive plate motionlessly by means of the special tool or to it similar, remove a wrench fixing bolts of the hydrotransformer. The special tool (only for G16/J20) (A): 09927-56010
For engines G16/J20
  1. Remove nuts of connection of the engine and a transmission.
  2. Disconnect sockets from the gauge of speed of the car, the gauge of speed on an exit, the gauge of entering speed, switch TR, solenoidal valves of switching and ТСС (blocking) and other electric parts and disconnect their wires from clips.
  3. By means of a jack for a transmission remove a back fixing part, having removed its bolts.
  4. Having left a transmission (and transfer if is) on a jack, move them towards a back part and lower together with the hydrotransformer.

Transmission (and transfer if is available) can bend back on a jack. With a view of safety it is recommended to take advantage of the auxiliary lever of a jack.

After removal

Be convinced that a transmission and (transfer if is available) throughout all work are in horizontal position. If they bend, the hydrotransformer can fall and cause a trauma, and the liquid of an automatic transmission can flow out.


 PERFORMANCE ORDER

  1. Remove hoses сапуна.
  2. Remove transfer, having removed its bolts (if is available).